MODEC and Terra Drone Join Forces for FPSO Drone Inspections

MODEC and Terra Drone Corporation have entered into a joint research and development agreement to enhance inspection drones for floating production, storage and offloading (FPSO) vessels.

The agreement follows the memorandum of understanding signed by the companies in November 2023.

Since, MODEC has continuously utilized Terra Drone’s drone technology to measure the hull thickness of crude oil storage tanks of FPSOs operating in Brazil.

This implementation has yielded a safer inspection process by reducing the need for working at height, according to MODEC.

However, further optimization of drone inspection technology is essential to overcome the harsh working environments on offshore platforms. Due to issues with the current execution and efficiency of hull thickness measurements, the inspection tasks conducted by crew members have not yet been fully replaced by drones, MODEC said.

In order to enable FPSOs and other offshore platforms to operate safely for more than 20 years, maintaining asset integrity is crucial. While periodic structure inspections are indispensable, there is a constraint that the inspection work must be performed in parallel with production operations by a limited number of crew members. Consequently, reducing manpower has become a shared challenge across the industry.

MODEC and Terra Drone have engaged in extensive technical discussions, identifying improvement areas based on field feedback, and agreed to pioneer in developing drone inspection technology tailored to the harsh environments of offshore platforms.

The goal is to fully replace manual inspections of crude oil storage tanks with drones in the near future.

By innovating drone inspection techniques, MODEC and Terra Drone aim, in the short term, to triple inspection efficiency and reduce inspection costs.

“Through these initiatives, we hope to deploy this drone inspection technology not only on MODEC-operated FPSOs but also widely throughout the industry, addressing shared industry challenges related to occupational safety and manpower reduction in offshore platform operations,” MODEC said.